Featured on the world record holding 1100whp N54.
2007 – 2012 BMW 135i/335i/335is N54 & N55 Stepped 7.5″ Race Intercooler Upgrade Kit
Replace your overheated factory intercooler with the VRSF 7.5″ Race Intercooler Kit to get the most out of your N54 or N55. We designed this kit to be one of the best performing intercoolers available for your BMW with special attention to quality and performance while maintaining a reasonable price point. Our intercoolers allow for higher HP gains, mainly due to their ability to keep intake temps down while preventing heat soak which is a common problem with the factory intercooler. This results in a more power and increased reliability with reduced chances of pre-detonation & knock.
Intercooler Core
The most important component of any intercooler is the core. The core cools the charged air from the turbo before it enters the engine and the OEM BMW tube and fin intercooler is designed to support low boost levels and air flow. Once boost levels and air flow are increased, the OEM unit is easily overwhelmed and can not keep up with the cooling demands of a tune running more than OEM boost levels. This results in heat soak which will result in a power loss and a higher potential for pre-detonation in the upper RPM range.
We remedy this problem with our ultra high density 1100hp custom bar and plate core design which utilizes a staggered and offset internal and external fin pack. Our core has been carefully tuned to provide the the best intake temperature reduction while maintaining minimal pressure drop. Our bar & plate core is also much more durable than the OEM tube and fin core, with a better ability to withstand rocks and other debris. This intercooler was specifically designed for upgraded turbo cars running larger twin turbos or single turbos. Our 7.5″ FMIC has been involved in many record breaking builds and is currently featured on Motiv’s world record breaking, highest horsepower N54 @ 1100WHP.
Finish & Construction
Our VRSF intercooler features CFD backed, cast aluminum end tanks for improved flow in comparison to sheet metal end tanks. Our one piece seamless cast end tanks are also more durable than comparable sheet metal or multiple piece end tanks. Every VRSF intercooler is finished in a beautiful, uniform, bright silver coating which helps protect the intercooler from corrosion and ensures your VRSF intercooler holds up to the elements, no matter where you live.
Every VRSF product includes our lifetime warranty & our “No Hassle” satisfaction guarantee which includes fitment & defects.
Installation
All VRSF intercoolers feature tabs that allow the retention of the factory fan shroud. We include everything required to replace the OEM intercooler, including custom molded couplers and stainless steel t-bolt clamps necessary for installation. The race intercooler requires trimming of the black plastic shroud behind the bumper. The bumper does not require trimming. Each VRSF intercooler is hand finished and pressure tested to ensure a high quality, leak free experience. Our intercoolers fit both Left Hand Drive (LHD) & Right Hand Drive (RHD) Models as well as all XI models.
Features
- High density bar & plate core.
- Lower charge pipe, couplers, clamps and mounting hardware included.
- CFD engineered cast aluminum end tanks.
- Easy install, less than 2.5 hours.
- Includes lifetime warranty.
Fits the following BMWs
2008-2011 E82 BMW 135i
2007-2011 E90/E91/E92/E93 BMW 335i/xi
2011-2012 E92 BMW 335is
Below is a 4th gear pull @ 35 PSI. This car made 790whp and the ambient temperature was 94 degrees. As you can see there is a minimal 11 degree rise in intake temperatures and the boost maintains steadily throughout the RPM range providing adequate flow for the PTE 6466 turbo.
John (verified owner) –
giant intercooler great at keeping temps low on a hot day
Henry (verified owner) –
Would recommend to anyone wanting an intercooler. Worth every penny
Andrey (verified owner) –
I was using 7″ hd n54 intercooler. That beast do not give me additional C degrees with stockers at all. With oem itercooler i got 30+ degrees C in 3-4 pull. Now i’m switching to single and that 7.5″ intercooler. Perfect quality and fitment for now.
Abraham (verified owner) –
Great quality perfect fit and looks great 🔥💪🏾
Cody Hayden (verified owner) –
This thing is massive! Works phenomenal! Definitely recommend
Cody hayden (verified owner) –
Race car intercooler!
JB (verified owner) –
Fast shipping, clean boxing! All fins were clean nothing missing! All my bolt ons are vrsf! I recommend 10-10!
Lino de Braganca (verified owner) –
Just installed the 7.5” vrsf race intercooler on my bmw 135i n54. The install was challenging although some great videos available to guide you nevertheless there is a a bit of cutting and customising to make it fit. It is heavy and getting it to fit with the jack is tricky with the car lifted on stands, blocks of wood required and good balance not to mention the challenges with the hoses and those dam V clams that can only use open spanners once the nut is down. All that said I can’t stop smiling the car is finally breathing properly and just wants to go really amazing transformation from the stock IC. I’m in Australia where the temps get high in summer so this FMIC makes a massive difference.
Brandon (verified owner) –
I live in a hot climate the 7.5 stepped Intercooler has kept intake temps down more than I ever expected.
faris naaj (verified owner) –
Great Quality. Easy install. VRSF will never disappoint you.
Gilad Rozin –
Solid intercooler. Takes a decent amount of cutting. Way more than the 335’s I hear. Has some lag becuase it’s so big but not extremely noticeable.
Vicente Rivera (verified owner) –
Fits perfect and seems strong build
Brandon N. (verified owner) –
Great fitment. Easy install. High Quality.
Auber (verified owner) –
Intercooler de qualité reçu dans les temps, est surtout merci a vrsf de répondre aussi vite en cas de soucis
Je recommande VRSF
Anonymous –
Great quality. This is very BIG cooler.. Have to get this every BMW +++ Like a LOT
jonathan (verified owner) –
The product arrived in flawless condition
Johnny C (verified owner) –
Fast shipping and Well packaged. Quality item as expected from VRSF. Fitment was perfect and easy. Looks mint! 🤩
Moises Castro (verified owner) –
In love with this product fast shipping, great quality , looks amazing , and helps the car a lot no heat soaking whatsoever!
FreshOnes (335i) (verified owner) –
We’ll package, good quality as expected from VRSF. Fitment was great. No matter how many videos I watched the trimming was the PITA lol took longer than I expected but I’m happy with the outcome
Luka Lumovic (verified owner) –
All additional parts & pieces all came together and everything looks to proper quality. Excited to throw this in with some new hybrid twins!
Miguel Medina –
Very nice and clean product ,fast shipping to Puerto Rico thanks VRSF 💪🏼
Bryson Walls –
Great Inter cooler really handles the power well I’m running full vrsf bolt ons 400whp and this is a must if you’re going to pushing your car for long periods of time
Anna DeBrine (verified owner) –
Just installed this product and it made a huge difference. Definitely recommend.
D R (verified owner) –
A lot of trimming and measuring; I wish that they had included a template for that. Other than that it fits great and really cools things down!!!
Melquis Derrico (verified owner) –
i had a 5 inch intercooler before this on my 335i but this is wayyy better it’s thicker and taller and just feels like good quality stuff vrsf has never let me down i highly recommend thust
Cesar Trasvina (verified owner) –
Came in perfect condition easy to install diy
Patrick Petersen (verified owner) –
Despite this intercooler being so much larger than I’d ever realistically need, it definitely gives me a lot of headroom and passes any expectations with ease
Ulises Sotolongo (verified owner) –
The intercooler is great even without a tune it just keeps pulling I love it
Edgar Silva (verified owner) –
This thing is beast, i love it. Install was easy with a die grinder.
Jason Ayala (verified owner) –
As every other VRSF product this came in great quality and looks beautiful. I did have to cut some parts of the car to get that perfect fit but the results are amazing.
Rodney Cuencas (verified owner) –
Best products on the market hands down
Boston Raeside (verified owner) –
shopping with vrsf was a pleasure, they had fast shipping and im stoked with my new intercooler!!!
Jaren (verified owner) –
If you want peak performance gains and your engine properly sorted then this fmic is for you.
Romallis Edwards (verified owner) –
This is a great purchase for me as I’m slowly building my car for high horse power and it definitely makes a huge difference in looks and tune. Doing the install myself was hard being I’m only one person. But I got it done and on. For the most part the install was easy alone it was only when I had to hold it up alone. Overall I love this part and couldn’t be more satisfied
Alex (verified owner) –
Love how everything came out, performance and looks 10x better.
Eian Dyer (verified owner) –
Beautifully manufactured. Amazing fitment with minor alterations.
Kris Wilkins (verified owner) –
Definitely low IAT’s loving every bit of it. Also, noticed a throttle increase as well and last but not least, gets down the road quicker. Definitely worth buying.
Chris (verified owner) –
Keeps IATs low worth the money
Jose pereira (verified owner) –
Amazing quality
Joe Pockat (verified owner) –
Very good quality intercooler. The welds look perfect! I was in need of this big stepped intercooler with being single turbo! I can’t wait to get this installed and do some logs with it to see the difference in my iat temps!
Jonathan Robinson (verified owner) –
Amazing difference
Mohsen Shaikh (verified owner) –
Shipped out quickly. Impressed with the overall purchase process and quality of the intercooler. Can wait to get this bolted up!
Dustin –
This intercooler fits perfect.
Carlos (verified owner) –
Should include hardware such as bolts, had to go find and buy some because stock bolts suck and they’re aren’t long enough. Other than hardware issue, fast shipping received within 6 days of ordering. Thank you!
ann tayenaka (verified owner) –
Thanks for getting it here on time for Christmas! My son loved his gift!
Dwayne (verified owner) –
Great service and fast shipping with comparable pricing
Javier Payan (verified owner) –
Ordered the intercooler on a late night Sunday and it arrived at my home Friday. Pretty fast for free shipping! Came in very good protective packaging. I am going to buy everything VRSF to be consistent. Ordering downpipes and inlets next. I recommend VRSF as I had lots of people trying to convince me to try other products but my gut kept telling me to stick to the tried and true VRSF. Thanks to everyone at VRSF 👍🏽👍🏽
Christian Resto (verified owner) –
This intercooler is AMAZING !! I’ve been testing the IAT Temp trying to get speed in the highway and not pushing the car to hard to get the lowest number possible and guys believe it or not, I am getting 4 to 7 degrees above ambient. At WOT, I haven’t get numbers higher than 11 above ambient in Georgia hot weather. And if your question is power related, By “My feelings dyno” I feel at least 20hp more. To be honest I think is way more because I am FBO besides LPFP and inlets and the car was running weird before this intercooler. I went from stock to Stepped Race so the difference is brutal.
Hugo –
Been running this on 2 cars.
Perfect fitment and build quality.
Outstanding performance!
Would buy again.
Max (verified owner) –
I bought this intercooler as my first fmic and the core and construction on this is amazing, The size upgrade is definitely noticeable, and can’t wait to see the results!!
Rule77 –
Amazing quality! For the money this is hands down the best fmic on the market. Thanks Jarrett
Pehter (verified owner) –
I have to start off by saying I had the 7” VRSF intercooler installed. I was extremely happy with that one, but since I’m increasing power I wanted to go to the 7.5”. Right out of the box you can see the size difference. The construction of this intercooler is great. You can tell they take great pride in making this product. The instal is easy, bolts right in with minimum cutting. The look of this intercooler is crazy. My IAT are amazing, especially since I live in south FL. Even under excessive hot temperate outside the IAT doesn’t increase a lot over ambient. Overall a great product and I highly recommend it.
DrPeckr –
Great FMIC, awesome cooling!
So I’m on my 3rd aftermarket FMIC on my N54 335i. I started with the stock but after tuning it wasn’t enough. So I got the VRSF 5” stepped. That worked great until I upgraded my snails. I then upgraded to the VRSF 7” high density core unit. It was great as well, but after upgrading the car further, and due to me running a stock e90 front bumper (which leaves like all of 3” vertical exposed to direct airflow). Ultimately I decided to go with this 7.5” race FMIC and I couldn’t be happier! My IATs in Norma driving are generally ~9-10 degrees above ambient. Even after 1/2mi runs, it doesn’t heat up much and cools quickly. Even with my stock bumper, there’s way more airflow and it looks better! Installed like a charm, little bit of dremel work on the shroud and it was in! I’d recommend this to anyone running ST or upgraded twins, you can’t go wrong with this FMIC!
Frisco –
Excellent Quality! If you are going for big horsepower this is the one for you!!
Reesh_E90 –
Seriously impressive intercooler. Even better than the 7″
Having owned both the 7″ and now the 7.5″ race intercooler, I can say I fully trust VRSF’s intercoolers. Dense fin pack keeps IATs cool for back to back to back pulls. Can’t wait for the new track season to really test this out!
A. Harris –
Third gear pull, 86° ambient. IATs start at 100° and fall to 96°.
VRSF 7.5 race results…
James –
Excellent quality, very high fin desity
After doing a great deal of research I chose this intercooler because it features high density cores and has cast end tanks, which provide better flow characteristics than sheetmetal end tanks that feature sharp angles. Other than the quality of the intercooler, I was most impressed with how quickly it arrived on my doorstep – only seven days from order placement to arrival! Buy this intercooler and you will not need to upgrade again.
dyezak –
Nobody will argue that Buschur and ETS are top of the line products. VRSF’s 7.5″ HD Race is just as good as those.
I’ve driven modified turbo cars since 1995. Starting with DSM’s and using Buschur FMIC setups (4 of them), moving to EVO’s and ETS FMIC’s (2 of them), then on to 335i’s (3 of these) and ETS and VRSF FMIC’s. Nobody will argue that Buschur and ETS are top of the line products. VRSF’s 7.5″ HD Race is just as good as those. I never looked at their lower end products, but the HD line is definitely G2G.
http://www.e90post.com/forums/showpost.php?p=22102581&postcount=18
Shane303 –
Keeps my single turbo IAT in check
I run the VRSF 7.5″ race intercooler in Arizona. This intercooler keeps my single turbo IAT in check so well, that I forget to look at it on logs… This is the THIRD intercooler I put on my car so do yourself a favor and buy the 7″ HD or 7.5″ race from the start. You will not need to upgrade any further.
http://www.e90post.com/forums/showpost.php?p=21999938&postcount=46
Alexander –
Simply the greatest!
We have tested the VRSF 7.5 in a TTE 550 upgraded n54 with WMI. The IAT is the best we have ever seen! It is so much better than the Wagner Evo 2 Comp. It works great! Thumbs up! Tank you and greetings from Germany.
Mohamed –
7.5″ Race intercooler installed on a BMW E60 535i
So at last i can confirm that the VRSF 7.5″ Race intercooler fits on the E60 !
All the steps are the same as the installation guide of the 7″ FMIC , just a little more cutting on the fan shroud and drilling out the rivet for the ambient temp sensor bracket , which can be done easily.
Installation was straight forward and fitment is perfect.